PEEK Balance Disc Seal
Core Summary: The PEEK balance disc seal manufactured by Dalian Allstar Material is a core component for multistage centrifugal pumps and compressors, achieving automatic compensation of rotor axial forces through precise differential pressure control. Utilizing the independently developed special material, this product significantly improves equipment volumetric efficiency and substantially extends the overall operation cycle.
Key Product Advantages:
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Innovative Material & Structure: Features the independently developed labyrinth seal special material, combined with an optimized tooth structure design.
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High-Efficiency Sealing: Compared to traditional aluminum alloy seals, it reduces the sealing clearance by 40-60%, effectively improving equipment volumetric efficiency by 2-5%.
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Superior Physical Durability: Offers excellent self-lubricating properties and impact resistance. The teeth will not permanently deform upon contacting the shaft, and it can withstand continuous working temperatures up to 260℃.
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Cost Reduction & Extended Lifespan: Significantly reduces routine maintenance frequency, extending the stable equipment operation cycle to over 18,000 hours.
PEEK ball valve seat
Overview: High-precision PEEK ball valve seats manufactured by Dalian Allstar Material deliver bidirectional shut-off through elastic preload and pressure-energized self-tightening, significantly outperforming traditional PTFE and metal seats in temperature resistance, cold flow resistance, torque reduction, and bubble-tight sealing.
Core Highlights:
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Working Principle: Achieves reliable bidirectional shut-off by combining an elastic preload (via O-rings, Belleville springs, etc.) with self-tightening under line pressure.
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Material & Precision: CNC-machined from pure or blended PEEK (30% GF, 30% CF, or PTFE) to strict tolerances: roughness Ra ≤ 0.8 µm, roundness ≤ 0.05 mm, and dimensional tolerance ± 0.05 mm.
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Structural Parameters: Available for floating or trunnion configurations, featuring sealing-band widths of 1.0–2.5 mm and a typical face-to-ball contact stress of 0.5–1.2 MPa.
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Versus PTFE: Resists cold flow, withstands a continuous ceiling of 260 °C, and delivers 3–5× the switching life.
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Versus Metal: Achieves bubble-tight (ISO 5208 Rate A) shut-off without lapping and cuts breakaway torque by 40–60%.
PEEK Bushing
Dalian Allstar's precision-machined PEEK bushings provide reliable, self-lubricating support for rotating or reciprocating shafts, significantly reducing friction and wear.
Key Advantages:
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High Precision: Strict tolerance control of ±0.010-0.025mm and inner bore surface roughness of Ra≤0.4μm.
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Superior Performance: Low friction coefficient (0.08-0.15) and high PV value up to 3.5MPa·m/s, allowing extended operation without external lubrication.
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Extreme Durability: Withstands continuous working temperatures up to 260℃ and resists over 200+ chemical media.
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Extended Lifespan: Lasts 3-5 times longer than traditional bronze bushings across gear pumps, hydraulic, food, and semiconductor machinery.
PEEK Composite Seal & Backup Ring
What are PEEK Backup Rings? PEEK Backup Rings are high-performance auxiliary sealing components designed to protect primary seals (such as O-rings) from extrusion damage in extreme high-pressure and high-temperature environments. Precision-machined by Dalian Allstar Material using pure and modified PEEK compounds, they serve as a superior, high-strength upgrade to traditional PTFE backup rings.
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Exceptional Performance: Delivers superior anti-extrusion strength, maximum dimensional stability, and outstanding chemical resistance.
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Cost & Maintenance Efficiency: Significantly extends the lifespan of primary seals, minimizes equipment downtime, and reduces overall maintenance costs.
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Key Applications: Widely deployed in demanding industrial sectors, including hydraulic systems, oil and gas equipment, and chemical pumps and valves.
PEEK Flange Bearing
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Manufacturing Process: CNC machining or compression molding from extruded stock
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Material Grades: Unfilled PEEK, GF30, CF30, or CF/PTFE tribological blend
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Bore Surface Roughness: Ra ≤ 0.8 µm
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Flange Face Flatness: ≤ 0.03 mm
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Dimensional Tolerance: ± 0.05 mm
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Operating Temperature Range: −60 °C to +260 °C
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Lubrication Modes: Dry-running, water-lubricated, or grease-lubricated
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Maintenance Requirement: Zero lubrication schedule needed
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Chemical Resistance: Resistant to a wide range of process chemistry
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Service Life: 2 to 4 times longer than traditional bronze flange bushings (in dry or minimally lubricated applications)
PEEK Gear Pump Seal Strip
- Core Functions:Prevents end-face leakage, protects seal gaskets, compensates for axial wear, and boosts volumetric efficiency.
- Manufacturing Precision: ±0.020 mm dimensional tolerance, ≤0.015 mm surface flatness, and Ra ≤0.8 μm roughness.
- Design & Performance: Features "L", "U", "W", or rectangular profiles; forms a 0.03–0.08 mm working clearance; offers a 0.08–0.12 friction coefficient and up to 2.8 MPa·m/s PV value.
- Material Benefits: Withstands 260°C continuous high temperatures, resists chemical corrosion, provides high mechanical strength, and features a low wear rate (1/8 of metal).
- Performance Gains: Extends service life by 3–5x, reduces leakage by 40–60%, and increases pump efficiency by 2–5%.
- Applications: Widely used in hydraulic systems, chemical process pumps, lubricating oil pumps, and fuel transfer pumps.
PEEK Insulating Ring
The PEEK Insulating Ring for Logging Tools is a high-performance, precision-machined component made from in-house high-purity PEEK. Engineered for oil & gas downhole equipment, it delivers superior electrical isolation and mechanical support as a tough, cost-effective alternative to brittle ceramic and glass-to-metal insulation.
Key Features & Advantages
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High Dielectric & Mechanical Strength: Provides exceptional electrical isolation and solid structural support for downhole electronics and sensors.
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Extreme Condition Tolerance: Operates continuously at temperatures up to 200 °C and pressures up to 120 MPa.
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Sour Service Resistance: Withstands harsh downhole fluids containing $H_2S$ and $CO_2$ without degradation.
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Broad Field Application: Ideal for LWD, Wireline Logging, and Production Logging, ensuring data integrity and tool reliability.
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Cost-Effective Durability: Offers higher toughness and impact resistance than ceramic alternatives, reducing overall equipment maintenance costs.
PEEK Labyrinth Seal
PEEK labyrinth seals are non-contact dynamic sealing devices that restrict medium leakage in high-speed rotating equipment by utilizing a specific tooth profile to dissipate fluid energy. Compared to traditional metal seals, PEEK allows for significantly tighter clearances, effectively minimizing leakage and extending overall service life.
Key Advantages:
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Precision Clearance Control: Enables small radial clearances of 0.08-0.50mm (40-50% smaller than aluminum alloy), directly reducing leakage rates by 30-60%.
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Extreme Temperature Resistance: Withstands continuous operating temperatures up to 260°C and short-term exposure up to 300°C.
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Durability & Stability: Sustains minimal wear during transient contact without clearance enlargement, and offers robust chemical resistance to acids, alkalis, and organic solvents.
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Lightweight & Extended Lifespan: Features a low density of 1.32g/cm³ to reduce rotor load, while delivering a service life 2-3 times longer than metal labyrinth seals.
PEEK Mechanical Seal Rings
PEEK mechanical seal rings are precision-engineered sealing components designed for centrifugal pumps, valves, and piping systems handling water and mildly corrosive fluids. Manufactured from pure PEEK or glass/carbon fiber-reinforced PEEK via CNC machining or injection molding, they deliver excellent hydrolysis resistance, low friction, high mechanical strength, and long-term dimensional stability.
Key Applications:
- Mechanical seal auxiliary rings for centrifugal, gear, and plunger pumps
- Water treatment and RO desalination equipment
- Food & beverage CIP systems (FDA-compliant)
- Pharmaceutical purified water (WFI) systems
- Residential/commercial booster and circulation pumps
Operating Range: Continuous service at 120°C hot water, 2.5 MPa pressure, and long-term immersion. Outlasts rubber, PTFE, and ceramic alternatives.
PEEK Wear Ring
Dalian Allstar's high-purity PEEK wear rings control internal leakage and significantly boost pump efficiency with tighter clearances than traditional metal rings.
Key Advantages:
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High Precision: Strict dimensional tolerance of ±0.015mm and surface roughness of Ra≤0.4μm.
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Enhanced Efficiency: Reduces internal leakage by 35-50% and improves overall pump efficiency by 3-7%.
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Extreme Durability: Low friction coefficient (0.08-0.15), resists dry friction damage, and withstands continuous temperatures up to 260℃.
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Extended Lifespan: Lasts 2-4 times longer than metal alternatives across chemical, petroleum, and power sectors.
Shaft-End Combination Seal
Key Features & Advantages:
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Premium Material: Constructed from high-purity PEEK polymer, independently developed by Dalian Allstar Material.
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Precision Machining: Engineered with strict dimensional accuracy (±0.03mm) and an optimal surface finish (Ra≤0.4μm).
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Advanced Dual Design: The combination of a primary seal ring and a backup ring effectively compensates for installation deviations.
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Extended Lifespan: Delivers a service life 3 to 5 times longer than traditional sealing components.
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Extreme Applications: Excels in challenging conditions, including high-speed rotation, high-pressure fluctuations, and chemically corrosive environments.